OK, so it's been a while since I've posted. I'll pick up on the saga of mounting the POV.1 recording unit on the bike now.
I've always like RAM Mounting Systems' products. I've used them on and off the bike before. They have a great selection of mounts, adapters and special plastic pieces to hold GPS and other electronics.
I picked up one of their Camera Mounts with 1 1/4-20 threaded studs (RAM-B-202A) from Spoiled Biker. I figured it would be a simple matter of threading the mount directly into the back of the POV.1 recording unit and I'd be off the the races. Look below to see what I ran into.

The diameter of the RAM mount interfered with the power cable that exits from the POV.1. Or was it the other way around?
This is clearly a problem.
I considered hacking away at the metal disk myself to provide enough clearance, but in the interest of making things look professional, I consulted the internet looking for machine shops in the Raleigh area.
The list was long and I didn't really see anything that popped right out as the type of shop I needed - until I spotted J's Prototype Services. That looks like the ticket!
I called the phone number and was talking immediately with Joe Giallo. He works out of his basement and agreed to let me stop over the next day and show him what I needed. Joe's got a very nice shop and you can tell his focus is small, precision parts.
We agreed that he would machine the metal disk down from 2.5 inches to 1.5 inches. He came up with a way to hold the part in his lathe by using the 1 1/4-20 threaded shaft. Figuring it might take him awhile, I drove home and waited for his call. About an hour later Joe called and said he was done.
Although I paid more than I really wanted to, Joe's services turned out a professional piece as you can see below.

Obviously, the original is on the left. Joe's creation is on the right, along with a rubber fender washer I purchased to go between the POV.1 and the mount. I figured a little rubber would provide enough friction to reduce the tendency for the POV.1 to come loose on the threads.
If you're in the Raleigh, NC area and you need something designed or machined, I'd recommend Joe Giallo's work. Call him at 919-787-3647.
Here's the final product in action:

More than enough clearance between the mount and the power cord. Whew!